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Detroittuned By Pass Valve DIY

If you’ve been around R53 MINIs long enough, you’re probably aware of the “yo-yo” issue in early models. The supercharged MINI engine in first gen models has a valve that allows intake air under partial throttle (vacuum vs boost) conditions to bypass the supercharger as a way to increase fuel efficiency. This bypass valve sits under the left side intercooler horn, right behind the throttle body.  It has a butterfly valve that is opened by vacuum and closes with a return spring under boost.  On early model cars the spring was too weak (and on older cars it can wear-out or break) and under the right conditions (moderate throttle at about 3,000 RPM) it would open prematurely resulting in a loss of boost pressure causing the car to stumble. The drive would give too much throttle input and the boost would return, lift again and so on (thus “yo-yo”). For the most part, MINI fixed this problem through software and hardware changes by 2005, but even some late model cars suffer from this condition, which is why the Detroittuned Bypass Valve remains a popular fix.  We’ve seen it work miracles on several cars affected with the yo-yo, but wondered if it offers any performance gains for an otherwise normal (modified) car. If you are familiar with removing the intercooler and intake tubes, this project should take less than 30 minutes. If not, plan accordingly.

Before you begin, check the condition of your current BPV.  In the photo, we’ve removed the intake tube to get a better picture, but you can check the spring action without removing anything. Press the plunger and you should feel resistance. If there’s little to no resistance, then the spring may be broken or worn out.  The stock spring only offers a few pounds of resistance, so it isn’t much. If there’s a lot of resistance, then someone has already made the switch. Our car had moderate resistance. Not low enough to think it was broken, but enough to tell the difference between the stock spring rate and the DT BPV spring rate, so we decided to proceed with the swap.  Performance review will come later. (If you have actual first-hand experience with this mod, please post in the comments.)

Installation is pretty straight forward with the DT instructions. The only confusing part in the instructions is that the order of the photos seems to indicate that you need to remove the complete Supercharger Intake Tube. You do not. They just show it in case you break it. Take your time, and be careful, and you shouldn’t have a problem. Also, pick up a second #28 Hose clamp. If you remove the short hose completely after step 5 of the instructions, it’s much easier to reinstall the new BPV.  Just attach the short hose to the new BPV first, then you just have to push the hose down on the fitting to secure it.

  • Start with the engine cold and disconnect the battery since you will be working near the positive terminal under the bonnet.
  • Remove the diverter and intercooler.
  • Remove the intake tubes and grille inlet.
  • Remove the three 11mm nuts of the horn with a socket and long extension, but don’t try to remove the horn just yet.
  • Unplug the throttle body.
  • Disconnect the vacuum line going to the throttle body.
  • Remove the four 10mm bolts of the throttle body and remove the throttle body. Set it aside and clean it before reassembly.
  • Use a long flat blade screw driver and release the upper clip of the hose clamp from the old BPV. Discard the stock clamp and replace with the one included in kit. (Photo below shows new clamp installed because it’s easier to see than the stock clamp.)
  • Hold the horn with one hand and gently push down on the supercharger intake tube where you removed the throttle body to separate it from the horn. Only gentle pressure is needed.
  • Once separated, jiggle the horn free with the BPV still attached.
  • Remove the three 10mm bolts and separate the old BPV from the horn.
  • Clean the horn and install the new BPV and tighten the bolts.
  • Place the new hose clamp over the hose and reinstall the horn and BOV. Be careful to clear the throttle body clamp as you work the horn back into position. The rest of the procedure is the reverse of removal.
  • Be sure to check the electrical connection to the throttle body before reinstalling the intake hoses.
  • Follow the DT instructions to reset the ECU.